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Can an 80 GHz Radar Level Transmitter Measure Through a Plastic Tank Wall? Conditions, Limitations, and Practical Considerations

An 80 GHz radar level transmitter is widely used for non-contact liquid and solid level measurement in industrial applications. Its narrow beam angle, high measurement resolution, and ability to operate in relatively small installation spaces make it an attractive solution for modern process instrumentation. But an interesting question frequently arises during instrument selection: Can an […]

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How Grounding, Return Current, Shielding and Ground Potential Difference Affect EMC Performance

In industrial instrumentation systems, grounding and shielding problems are among the most common causes of signal instability. A device may work perfectly in the laboratory but behave differently after installation in the field: Analog signals fluctuate when a variable frequency drive (VFD) starts. Data acquisition systems show unexpected noise spikes when motors operate. RS-485 communication

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Level Measurement Principles and Their Limitations: How to Choose the Right Technology

Selecting a level measurement instrument should always begin with the process conditions, not the instrument brand. Before choosing a level transmitter or level switch, engineers need to understand several key factors: Process medium and its chemical properties Operating temperature and pressure Foam formation and surface turbulence Vapor and steam conditions inside the vessel Tendency of

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The Hidden Role of Chemical Industry in Semiconductor Manufacturing

Why Semiconductor Materials Depend on Advanced Chemical Technologies If semiconductors are considered the “brain” of modern electronic devices, then semiconductor materials are the “cells” and “blood” that support this powerful brain. Behind every advanced chip, there is a complex supply chain of high-purity chemical materials. Many of these critical materials come directly from the chemical

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Thermocouple Compensation Wire Polarity: How Wrong Wiring Causes Temperature Measurement Errors

Introduction Thermocouples are one of the most widely used temperature measurement devices in industrial applications such as chemical plants, power stations, steel mills, and process industries. However, even a high-quality thermocouple can provide incorrect temperature readings if the compensation wire is connected incorrectly. During field commissioning and instrument maintenance, technicians often encounter two common problems:

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Orifice Flowmeter Impulse Line Blockage: Why Flow Readings Can Be Too High or Too Low

Orifice plate flowmeters are widely used in industrial applications to measure the flow of liquids, gases, and steam. Their relatively simple construction, established measurement principles, and compatibility with differential pressure (DP) transmitters make them a common choice in process plants. However, one of the most frequently overlooked causes of measurement errors is impulse line blockage.

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Why Magnetic Level Gauges Are Still Widely Used Despite the Rise of Radar Level Transmitters

The Reason This “Traditional” Level Instrument Has Not Been Replaced In modern process industries, radar level transmitters are often considered one of the most advanced technologies for liquid level measurement. With advantages such as non-contact measurement, high accuracy, and low maintenance requirements, radar technology has become widely used in industries including oil & gas, chemical

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Industrial Flowmeter Selection Guide: How to Choose the Right Flowmeter

Introduction Selecting the right flowmeter is essential for accurate process measurement, efficient operation, and long-term reliability in industrial systems. However, choosing a flowmeter is not simply a matter of matching the meter size to the pipeline diameter. Different flow measurement technologies have different operating principles, application limitations, and installation requirements. A flowmeter that performs well

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Pre-Commissioning Inspection for Chemical Plants: 5 Key Acceptance Checks Before Startup

Many chemical projects reach the final stage and only then begin preparing acceptance documents, arranging inspections, and organizing compliance reviews. However, problems discovered during acceptance are often not new. In many cases, they have already existed throughout the earlier stages of engineering design, procurement, construction, commissioning, and change management. For example: Safety systems may already

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