PLC

In industries like oil and gas, chemical processing, and pharmaceuticals, where hazardous environments with the risk of explosions are common, protecting electrical equipment from igniting such dangers is crucial. Safety barriers, also known as intrinsically safe (IS) barriers, play a key role in preventing sparks or excessive heat that could trigger explosions. These barriers work […]

The TCP/IP protocol suite (Transmission Control Protocol/Internet Protocol) is the foundational communication protocol for the modern Internet. It adopts a layered architecture to facilitate interoperability, scalability, and modular design. From bottom to top, the main layers are: Network Interface Layer, Internet Layer, Transport Layer, and Application Layer. This article offers a detailed explanation of each

1. Introduction In industrial automation and instrumentation, the terms RS-485 and Modbus frequently appear together. However, they refer to two different layers of communication. Understanding the distinction between them is essential when selecting and configuring communication interfaces in industrial devices such as flow meters, temperature transmitters, or programmable logic controllers (PLCs). 2. What is RS-485?

RS-485, also known as Recommended Standard 485, is a widely used protocol for industrial communication and data transfer. It is often employed in environments that require robust and reliable serial communication, particularly over long distances and in harsh conditions. However, as Ethernet-based communication networks become more ubiquitous in industrial and commercial applications, there is increasing

The 4-20mA signal has become the standard in industrial control systems and process automation because of its proven reliability and efficiency in transmitting process data. This current loop signal is used to communicate the output of sensors and transmitters to controllers, ensuring stable and accurate data transmission in a wide range of industrial environments. But

Introduction With the advancement of technology, Distributed Control Systems (DCS) are being widely adopted in industrial control applications. The reliability of DCS directly impacts the safety and economic operations of industrial enterprises. A critical factor ensuring the reliable operation of such systems is their anti-interference capability. Interference problems—caused by grounding issues, power disturbances, or lightning—have

1. Introduction In industrial automation and process safety systems, the Distributed Control System (DCS) and Safety Instrumented System (SIS) are vital components for maintaining operational stability and ensuring personnel and environmental safety. Regular inspection and maintenance of both systems are essential to avoid equipment failure, process upsets, and safety incidents. This article outlines the typical

Automation systems involve the use of electrical and mechanical components to perform tasks with minimal human intervention. Whether it’s industrial machinery, robotics, or control systems, electronic components form the backbone of these technologies. If you’re pursuing studies in automation, mastering the fundamentals of key electronic components is critical. Below, we’ll explore eight essential components every

Distributed Control Systems (DCS) are critical in industrial automation, used extensively in industries such as petrochemical, power generation, and chemical manufacturing. DCS configuration, often referred to as “DCS setup” or “DCS engineering,” involves tailoring the system to meet specific process control and operational requirements. This article provides a comprehensive guide to understanding and executing DCS

1. Introduction: Breaking the Industry Barrier Early in my career, I worked on advanced control projects in large-scale petrochemical enterprises. Today, I’m involved in control optimization efforts spanning chlor-alkali, fertilizers, non-ferrous metals, and petrochemicals. These industries differ greatly in processes, terminology, and operational culture, which often makes it hard to even have an open and