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Troubleshooting and Repair of Flowmeters: Case Studies of Common Issues

1. Issue: Display of the 8800D Saturated Steam Flowmeter Shows Low Readings Fault Diagnosis: This was a newly installed meter. Upon rechecking the settings, it was found that the flow measurement unit was set incorrectly— the range upper limit of 16,000 kg/h was mistakenly set to 16,000 m³/h. Fault Resolution: After correcting the range upper […]

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Why the Sub-Meter Shows Flow but the Main Steam Flow Meter Reads Zero

A Practical Troubleshooting Case Study In industrial steam measurement systems, discrepancies between sub-meters and the main flow meter are not uncommon. One particularly confusing situation is when the branch flow meter shows a stable flow rate, while the main meter continuously indicates zero flow. Is this a sensor failure?A wiring problem?Or is the issue hidden

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Small-Signal Cutoff in Flowmeters: Principles, Implementation, and Optimization

Abstract Small-signal cutoff is an essential technique in industrial flow measurement used to suppress erroneous readings caused by zero drift, noise, and non-ideal process conditions.Although the phenomenon is common across all flowmeter types, the mechanisms that generate small signals differ significantly depending on measurement principle, instrument quality, environmental factors, and installation conditions.Appropriate cutoff configuration therefore

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Material Selection Guide for Electrode & Liner in Electromagnetic Flow Meters

Selecting the proper electrode and liner materials is critical to ensure accuracy, reliability, and long service life of electromagnetic flow meters.Material choices must be made according to fluid properties such as corrosion, abrasiveness, temperature, and pressure. 1. Electrode Material Selection Principles Electrodes are in direct contact with the process fluid and serve as the signal

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Coil, Electrode, and Ground Resistance in Electromagnetic Flowmeters

Typical Ranges and Their Interrelationship** Electromagnetic flowmeters rely on three key electrical characteristics—coil resistance, electrode-to-ground insulation resistance, and electrode-to-electrode resistance—to ensure stable measurement and reliable performance.Although values vary among manufacturers and models, industry consensus ranges and their significance are well established. 1. Typical Resistance Ranges 1.1 Coil Resistance The excitation coil generates an alternating magnetic

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Differences and Common Principles of Vortex Flowmeters for Water and Steam Measurement

Vortex flowmeters are widely used for measuring both liquid water and steam in industrial applications.Although the fundamental measuring principle remains the same, the physical properties of the media—such as density, viscosity, temperature, and pressure—lead to significant differences in installation requirements, compensation methods, and sensor selection. This article explains the common principles and key differences between

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How to Calibrate the Zero Point and Full Scale of Mass Flow Meters

Mass flow meters, such as Coriolis mass flow meters, require calibration of the zero point and full scale to ensure measurement accuracy. This process eliminates zero drift and range deviations, ensuring optimal performance. Below are the detailed steps and key considerations for calibration. 1. Pre-calibration Preparations 1.1 Check Operating Conditions Correct Installation: Ensure the flow

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Common Failure Analysis and Troubleshooting of Orifice Plate Flowmeters

Orifice plate flowmeters are widely used in industrial flow measurement due to their simple structure and standardized design. However, because the measurement principle is based on differential pressure, their performance is highly sensitive to installation conditions, process parameters, and impulse piping systems. In practical applications, most failures can be classified into two main categories: Abnormal

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Why a Newly Installed Flow Meter Is Inaccurate — In Most Cases, It’s Not the Instrument

In industrial plants, energy metering systems, and water or wastewater applications, inaccurate flow readings are a common complaint.Very often, the first assumption is that the flow meter itself is faulty or poorly selected. However, real field experience shows a different truth: In most cases, inaccurate flow measurement is caused by improper installation and unfavorable process

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Choosing the Right Material for Acid and Alkali-Resistant Flow Meters

When selecting materials for acid and alkali-resistant flow meters, it’s important to consider factors such as the material of the measuring tube, electrodes, lining, and the properties of the acidic or alkaline medium, including concentration and temperature. Below is an overview of suitable materials based on these criteria. Measuring Tube Materials: Hastelloy: Known for its

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