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Scientific Planning of Tank Spacing in Petrochemical and Storage Facilities

Introduction In industries such as petrochemicals, energy, and logistics, storage tanks serve as critical infrastructure. The spacing between tanks is not just a matter of preliminary or detailed design—it directly impacts site safety, operational efficiency, and future scalability. Although tank spacing may appear straightforward, it is in fact a highly systematic engineering decision. This article […]

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Why 4-20mA Is the Standard in Industrial Automation — And Not 0-20mA or 0-10V

Introduction In industrial automation, the choice of signal transmission is critical to the reliability and stability of the control system. Among the various methods available, the 4-20mA current signal has become the de facto standard. But why is 4-20mA preferred over alternatives like 0-20mA or 0-10V? This article explores the technical, practical, and safety reasons

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Understanding the Differences and Applications of BSPP and G Threads

British Standard Pipe Parallel (BSPP) and G threads are commonly used in pipe fittings and are part of the British Standard Pipe (BSP) thread family. Although similar in some respects, these threads serve slightly different purposes and have unique characteristics that make them suited for specific applications. Understanding their differences, how they seal, and where

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Understanding Absolute Pressure, Gauge Pressure, and Vacuum Pressure

1. Introduction In industrial pressure measurement, you often encounter terms like absolute pressure, gauge pressure, and vacuum pressure. Understanding their differences and relationships is essential for accurate pressure monitoring and selection of pressure instruments. This article explains the definitions, formulas, and practical implications of these three types of pressure. 2. Absolute Pressure (P<sub>abs</sub>) Absolute pressure

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How to Control Random Hardware Failures in Safety-Related Systems

1. Introduction Random hardware failures in safety-related systems are typically caused by component wear, degradation, or aging. To effectively control such failures, a combination of reliability engineering techniques must be applied. This article outlines six key strategies to manage random failures and improve the Safety Integrity Level (SIL) of safety-related electrical, electronic, or programmable electronic

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Troubleshooting Guide: Why a Transmitter Cover Won’t Open and How to Fix It

Introduction In the process of maintaining field instruments, a common issue is the transmitter cover being stuck or unable to open. This document outlines common causes and corresponding solutions in a structured and actionable way. 1. Bolt or Screw Issues 1.1 Rust or Corrosion Cause:Prolonged exposure to moisture or corrosive environments can lead to rusted

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Why Do I Lose Money Installing the Same 100m Two-Core Instrumentation Cable? A Deep Dive into Engineering Budgeting Strategies

🔹 Introduction In many automation projects, the same task—such as laying 100 meters of two-core instrumentation control cable—may yield different outcomes for different contractors. Some profit handsomely, while others suffer losses. Why does this happen? The core reason lies not in technical skill or management loopholes, but in the differences in engineering cost estimation methods.

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Don’t Let Pressure Gauge Selection Become Your Blind Spot

Have you ever underestimated the seemingly simple yet profoundly significant instrument, the pressure gauge? In the chemical industry, selecting and installing pressure gauges is an intricate science. A suitable pressure gauge not only ensures accurate measurements but also impacts the safety and efficiency of the entire production process. Today, we’ll discuss some details you can’t

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Detailed Inspection Requirements for DCS Systems

A Distributed Control System (DCS) plays a crucial role in managing and controlling complex industrial processes, such as those in manufacturing, chemical, and power generation plants. Regular inspections are essential to ensure that the DCS remains reliable, efficient, and secure. Here are the key aspects of DCS system inspection requirements, described in detail: 1. Environment

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