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Why Do Wear-Resistant Ball Valves Fail Prematurely with Internal and External Leakage? Root Causes Beyond Sealing Issues

1. Introduction Wear-resistant ball valves serve as critical control points in industrial fluid transportation systems. Once failure occurs, even minor issues may cause media leakage, while severe cases can lead to equipment seizure, production downtime, and costly repairs. This document analyzes common failure modes of wear-resistant ball valves, identifies underlying causes, and proposes preventive measures. […]

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Why Sealing Manual Valves on Pneumatic Actuator Air Lines Is Impractical

1. Background and Standard Requirement In the petrochemical industry, design standards directly affect operational safety and reliability.According to SH/T 3005-2016 “Specification for Selection and Design of Petrochemical Automation Instruments”, clause 10.3.6.8 states: “A manual valve shall be installed in the air line of a pneumatic actuator. By operating this manual valve on site, the actuator

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Why Should Pneumatic Valves Be Equipped with an Air Reservoir?

1. Background In many field applications, pneumatic valves are installed with an auxiliary air reservoir (air tank), commonly referred to as a “gas bag.” However, feedback shows that operators often connect it incorrectly or even leave it unused, which compromises its intended function. The air reservoir plays a crucial role: under normal conditions it remains

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Common Failures and Troubleshooting of Pneumatic Control Valves

Introduction Pneumatic control valves play a crucial role in regulating process flow in industrial automation systems. However, due to complex operating environments and mechanical-electrical-pneumatic interactions, various faults may occur. This guide summarizes four common categories of failure, their causes, and practical troubleshooting methods. 1. Valve Fails to Actuate Typical Symptoms: Valve does not respond to

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Selection Guidelines for Control Valve Trim Materials and Accessories

1. Introduction The performance, reliability, and service life of a control valve largely depend on the correct selection of trim materials and accessories. Inappropriate material or accessory choices can lead to corrosion, erosion, cavitation damage, and reduced control accuracy. This guideline provides practical selection criteria for various industrial process conditions. 2. Trim Material Selection Process

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Where Should a Check Valve Be Installed in a Pump System?

Check valves play a vital role in pump systems, ensuring water flows in the correct direction and preventing backflow that could damage equipment or disrupt operations. Correct installation is essential not only for system efficiency but also for the long-term protection of pumps and pipelines. In this article, we’ll explore two common installation positions for

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8 Proven Methods to Extend Control Valve Service Life

In industrial automation systems, control valves often appear bulky and are perceived as relatively simple devices. However, they operate under complex process conditions on pipelines, and any malfunction can result in operational delays, system instability, and even environmental issues. Given their critical role in ensuring process control quality, proactive measures to extend their service life

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Cast vs. Forged Valves: What’s the Difference?

Valves are critical components in industrial piping systems, and their performance depends significantly on their manufacturing process. Two primary types of valves based on manufacturing are cast valves and forged valves. Each has distinct characteristics, advantages, and suitable applications. This article explores their differences in terms of production, material properties, appearance, and use cases to

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Emergency Shutoff Valves: Definition, Requirements, and Selection

Emergency Shutoff Valves (ESV) are critical components in various industrial applications, such as the oil and gas, chemical, and petrochemical industries, designed to rapidly stop the flow of dangerous fluids or gases in the event of an emergency. These valves are crucial for preventing accidents, protecting human life, safeguarding equipment, and minimizing environmental damage. In

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Comparative Properties of Common Stainless Steels and Their Application in Control Valve Material Selection

1. Overview of Common Stainless Steels: 201, 202, 301, 304, 316 Common considerations for stainless steel selection include rust resistance, hardness, and processability. The corrosion and heat resistance, toughness, and durability typically increase in the order: 201 < 202 < 301 < 304 < 316. Typical Parameters Comparison: Grade Density (g/cm^3) Thermal Conductivity (W/m.K @100°C)

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