Pressure Transmitter

1. Introduction Pressure transmitters are widely used in boilers, steam systems, compressors, and chemical processes. However, due to harsh environments, installation mistakes, and signal interference, various failures frequently occur.This document summarizes 11 real-world cases of common pressure transmitter malfunctions, including their symptoms, root causes, and corrective actions. 2. Case Studies of Common Failures Case 1 […]

1. Introduction Pressure transmitters are widely used in process industries to convert pressure signals of gases or liquids into standardized electronic signals (typically 4–20 mA DC). These signals are then transmitted to secondary instruments such as indicators, recorders, controllers, or DCS systems for process monitoring and control. This guide summarizes practical maintenance insights, common troubleshooting

Audience: Instrumentation engineers, system integrators, maintenance personnel Scope: Practical definition, sizing formulas, wiring topologies, worked examples, and checklists for 4–20 mA and 0–10 V outputs. 1) Why “load characteristics” matter Load characteristics (a.k.a. loading effect) describe how the measurement chain—sensor/transmitter, wiring, intrinsic‑safety devices, and receiving instruments—influences the signal. Any loading that steals compliance voltage or

Pressure sensors, also known as pressure transducers, are devices that detect pressure changes in gases or liquids and convert these changes into standardized electrical signals. Based on their functional characteristics and application environments, pressure sensors can be categorized into several specialized types: 1. High-Temperature Pressure Sensors These sensors are designed to operate reliably in elevated

When monitoring and controlling boiler drum water levels, differential pressure (DP) transmitters are commonly employed due to their effectiveness in providing continuous and reliable measurements. However, understanding the potential sources of error in these systems is essential for maintaining accuracy and efficiency in boiler operations. Below, we delve into the primary factors that contribute to

Pressure sensors are critical components in industrial automation and process control. For many purchasing engineers, the challenge lies in selecting the right type of pressure sensor for a given project or equipment. This guide outlines the four key parameters that should always be considered: measuring range, accuracy, medium compatibility, and pressure reference type. 1. Measuring

1. Definition and Function A pressure transmitter is an instrument that converts physical pressure parameters (from gases or liquids) into electrical signals such as current, voltage, or digital outputs. These signals are transmitted to secondary instruments, including indicators, alarms, recorders, or controllers, for monitoring and process regulation. Accurate range selection is one of the most

1. Introduction In process industries such as chemical, petrochemical, and power generation, flow measurement is a critical parameter for process optimization, cost control, and safety assurance.Among various flow meters, differential pressure (DP) flow transmitters hold more than 60% of the market share due to their simple structure, strong adaptability, and wide applicability. However, the accuracy

Pressure sensors play a critical role in industrial applications. In real operating environments, their performance can be affected by multiple interference factors, and in severe cases, the sensor may even be damaged. Therefore, quality testing is essential. The evaluation can be divided into two major aspects: interference immunity and measurement accuracy. 1. Interference Immunity Tests

1) Concept & Scope Interface level means the height of the boundary between two immiscible liquids of different densities (e.g., oil–water). A dual-flange remote-seal differential pressure transmitter infers the interface height from the pressure difference created by the two liquids across the measurement span. Typical uses: separators, coalescers, desalters, and oil–water interface tanks. 2) Media