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Instrumentation

Understanding ORP (Oxidation-Reduction Potential) Measurement

1. What is ORP? ORP (Oxidation-Reduction Potential) is a key parameter that measures the tendency of a solution to either gain or lose electrons. It reflects the solution’s overall oxidizing or reducing power. Positive ORP values indicate an oxidizing environment. Negative ORP values indicate a reducing environment. The unit of ORP is millivolts (mV), and […]

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Understanding “Working Conditions” in Industrial Instrumentation

In the realm of industrial automation and process control, the reliability, accuracy, and stability of instruments are paramount. One critical concept that significantly impacts these aspects is “working conditions.” This term refers to the environmental and operational parameters under which an instrument functions. This article explores the definition, classification, and impact of working conditions on

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Understanding the Differences Between Initial, Subsequent, and In-Use Calibration of Instruments

In industrial measurement and quality control, instrument calibration is critical to ensuring measurement accuracy and equipment reliability. However, different calibration stages are applied depending on the instrument’s lifecycle and usage conditions. These stages include initial calibration, subsequent calibration, and in-use calibration. This article explains the key differences between them and their respective roles in a

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What Is Thermal Shock? Understanding Its Impact on Industrial Materials

In industrial manufacturing, one term that frequently comes up is “thermal shock.” While it may sound technical, the concept is quite straightforward: thermal shock refers to the repeated exposure of materials or components to rapid temperature changes—hot and cold cycles—to assess their thermal fatigue resistance and long-term durability. 🔍 A Common Yet Destructive Phenomenon Thermal

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Tank Calibration and Measurement in the Petrochemical Industry: Importance, Methods, and Best Practices

In the petroleum and petrochemical industry, storage tanks are critical infrastructure for holding crude oil, refined products, and various liquid chemicals. Accurate tank measurement is vital to ensure fair trade, optimize inventory management, comply with regulations, and maintain safe operations. This article outlines the significance of tank calibration and inspection, the primary measurement methods, and

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How to Prevent Instrumentation Failures in Chemical Plants

In chemical process industries, instrumentation failures can lead to production downtime, safety incidents, and increased maintenance costs. This article outlines best practices for preventing such failures through proper selection, installation, maintenance, calibration, environmental protection, and digital monitoring. 1. Instrument Selection and Installation Guidelines 1.1 Match the Process Conditions Select materials compatible with media characteristics such

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What Is Radiated Electromagnetic Immunity in Instrumentation Equipment?

In modern industrial environments, instrumentation devices are frequently exposed to complex electromagnetic conditions. Radiated electromagnetic immunity, a key component of electromagnetic compatibility (EMC), refers to a device’s ability to operate correctly in the presence of external electromagnetic radiation. Ensuring strong immunity is essential for the stable and reliable performance of instruments under such conditions. 1.

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What Is the Difference Between a High Voltage Circuit Breaker and a Disconnect Switch?

In high-voltage power systems, circuit breakers and disconnect switches are two critical components used for electrical control and isolation. Although they are often used together in substations, they serve very different purposes in terms of function, structure, and safety. 1. High Voltage Circuit Breaker A high voltage circuit breaker (HV CB) is a key device

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Do Internal Components in a Pressurized Explosion-Proof Cabinet Need to Be Explosion-Proof?

In hazardous industrial environments where explosive gases or vapors may be present, explosion protection is a critical requirement for electrical equipment. One common method of explosion protection is the pressurized enclosure, also known as pressurization type “p” protection. This article explains whether internal components housed in a pressurized explosion-proof cabinet (Ex p cabinet) must themselves

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A Complete Guide to Full-Process Control in Industrial Production

Introduction Industrial automation refers to the application of computer and control technologies to manage and control production processes. By replacing manual operations with automated equipment and systems, industrial automation enhances efficiency, improves product quality, and ensures operational safety. This article introduces the five hierarchical levels of automation architecture: Field Devices → PLC/DCS → SCADA →

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