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Instrumentation

Should a Gas Detector Probe Still Be Grounded Internally if the Housing is Already Grounded?

In industrial environments, gas detection probes play a critical role in ensuring personnel and process safety. Proper installation and grounding of these devices are essential to their reliable operation. A common question among engineers and technicians is: “If the gas detector’s housing is already grounded, do we still need to ground the internal circuit?” The […]

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Can High-Efficiency Tools Truly Integrate Instrumentation and Metrology?

The integration of instrumentation and metrology has long been viewed as a challenge due to their distinct roles in industrial operations. However, with the rise of intelligent, multifunctional tools, this boundary is becoming increasingly blurred. This article explores the potential and limitations of merging these two domains from the perspectives of tool efficiency and professional

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Common Interlocking Methods in Machine Tool Electrical Control Systems

In modern machine tools, multiple motors and components often work together to achieve complex mechanical tasks. To ensure operational safety and meet process requirements, these motors and components must follow a predefined sequence and interact with one another. This coordination is achieved through electrical interlocking systems. This article introduces the most commonly used interlocking methods

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Three Essential Measures to Prevent Pressure Transmitter Failures in LNG Plants: Preventive Maintenance, Inspection, and Protective Housing

In large-scale LNG (Liquefied Natural Gas) operations, even minor measurement errors can jeopardize process safety. This article presents a real-world case from a 30,000 Nm³/day LNG project, where a pressure transmitter displayed a slow response and increasing deviation, ultimately traced to a blocked vent hole. Based on this case, we provide three practical measures to

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Understanding Instrument Fault Safety in Industrial Processes

In industrial automation and safety systems, instrument fault safety (also known as fail-safe design) is a crucial principle. It ensures that in the event of a failure—whether in sensors, controllers, or actuators—the process transitions to the safest possible state, preventing accidents, equipment damage, or environmental harm. 🔍 1. What Is Instrument Fault Safety? Instrument fault

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Detector Installation Height and Precautions

Overview The selection of the appropriate installation height for detectors is critical, as it directly impacts their accuracy and lifespan. To ensure optimal performance, various factors must be considered for each type of detector. This guide provides detailed recommendations for installation heights and important precautions for several commonly used detectors. 1. Curtain Infrared Detector Recommended

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Why the Ultimate Destination of AI is Industry

From Steam to Intelligence: The Evolution of Industrial Revolutions The first industrial revolution ushered in the age of steam, freeing humans from reliance on natural forces such as wind, water, and animal power, and enabling mass production. The second industrial revolution brought about the electric age, where steel giants roared day and night, transforming every

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Stud Bolts Explained: Selection, Applications, and Maintenance Guide

Stud bolts—also referred to as stud screws or threaded rods—are essential fasteners used for securing components in a wide range of industrial applications. This guide provides a comprehensive overview of stud bolts, covering their structure, selection criteria, common uses, surface treatments, anti-loosening strategies, and maintenance procedures. 1. What Is a Stud Bolt? A stud bolt

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Understanding Discrete, Analog, and Digital Signals in Chemical Plant Instrumentation

In the intricate network of chemical plant automation, discrete, analog, and digital signals form the foundational language between field devices and control systems like PLCs and DCS. Though often confused, these three signal types have distinct roles and characteristics. This article provides a detailed explanation, including definitions, differences, and real-world applications in industrial instrumentation. 1.

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Applications of Normally Open (NO) and Normally Closed (NC) Contacts in Safety Instrumented Systems (SIS)

In Safety Instrumented Systems (SIS), the use of Normally Open (NO) and Normally Closed (NC) contacts and solenoid valves plays a vital role in ensuring operational safety and system reliability. This article provides an in-depth exploration of their operating principles, typical applications, failure modes, and how they align with safety principles and international standards. 1.

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