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Instrumentation

Boiler Drum Level: Measurement, Control, and Failure Analysis

1. Introduction: Why Drum Level Matters In power plants, cogeneration systems, and any facility involving boilers, the term “drum level” is critical. While it may seem like a basic parameter, drum level is actually a complex topic encompassing measurement principles, control strategies, and failure management. Improper drum level control can lead to reduced boiler efficiency […]

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Understanding NAMUR NE 43: A Comprehensive Guide Introduction

NAMUR NE 43 is a widely adopted signal standard in the field of industrial automation, primarily used for transmitting fault conditions and diagnostic information in process control instruments. This standard defines specific ranges within analog signals (typically 4 to 20 mA current signals) that indicate normal operating states and those that signify device faults or

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Key Considerations and Checklist for Instrumentation Construction Drawing Review

1. Introduction The review of instrumentation construction drawings is a critical step to ensure project safety, efficiency, and cost-effectiveness. A thorough and systematic review helps identify potential issues in advance, avoiding errors and rework during construction. This document outlines the key aspects and best practices for reviewing instrumentation drawings. 2. Pre-Review Preparation As the saying

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Are Protective Earthing and Enclosure Grounding the Same Thing?

In the world of industrial automation and electrical safety, terms like protective earthing (PE) and enclosure grounding are often used interchangeably. However, while they may physically share the same grounding point, their purposes, design principles, and regulatory implications are fundamentally different. Understanding this distinction is crucial for engineers, electricians, and system integrators alike. ✅ What

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Selection Guide for Chemical Instrumentation: Principles, Scenarios, and Pitfalls

Chemical instrumentation plays a vital role in ensuring the safe and stable operation of chemical production processes. Proper selection must comprehensively consider process conditions, media characteristics, environmental requirements, measurement accuracy, and more. This guide presents the core logic and key steps for instrument selection in chemical industries. 1. Define Process Requirements: Start with the Measurement

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Impact of Weather Conditions on Instrumentation Equipment and Corresponding Protection Measures

Natural weather phenomena such as wind, rain, lightning, and stray electricity can significantly impact field instrumentation. These effects span mechanical, electrical, and environmental domains, potentially resulting in measurement inaccuracy, device failure, or even catastrophic damage. This document outlines the risks and provides comprehensive protective strategies. 1. Impact of Wind 1.1 Mechanical Damage Strong winds may

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Shaft Instrumentation Basics and Maintenance Guide

1. Introduction In petrochemical plants, rotating machinery such as compressors and large process pumps play a vital role in stable and continuous production. These machines often operate under high temperature, high pressure, and hazardous conditions, demanding rigorous control and monitoring. Shaft instrumentation systems provide critical data on key parameters such as shaft vibration, axial displacement,

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Why Minimum Bending Radius Matters in Cable Installation

1. Introduction During cable installation, the minimum bending radius is a key quality control indicator. This article explains why bending radius matters, what it actually means, and what standards apply to different types of cables. 2. What Is Minimum Bending Radius? The minimum bending radius refers to the smallest radius a cable can be bent

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Why PTFE Creeps: From Molecular Structure to Macroscopic Deformation

Anyone who works with materials can’t avoid one key term — creep. Have you ever encountered this? A plastic part slowly deforms over time? A PTFE gasket that fit perfectly at installation ends up sagging after a few months? Is this because the material is just too “soft”?Or is there something deeper—perhaps molecular structure—that leads

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Why Do Instrument Coatings Keep Peeling Off?

Understanding the Root Causes and How to Prevent Them 1. Background: A Common Yet Costly Problem Many industrial users—especially in chemical plants—have reported frequent failures with corrosion-resistant probes from various brands. Despite switching suppliers, the coating on the sensor heads often peels off within a few months, leading to corrosion and sensor malfunction. Instrumentation in

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