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Instrumentation

Can a DCS Be Used as a GDS Controller? A Technical Evaluation of Integrated Toxic and Combustible Gas Detection Systems

In chemical plants and industrial facilities, the presence of flammable and toxic gases is a common hazard due to process leaks, equipment failures, or accidental releases. To ensure personnel safety and prevent fire or explosion incidents, it is essential to install Gas Detection and Alarm Systems (GDS) at locations where such gases are likely to […]

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Real-Time Monitoring and Fault Prediction for Automated Equipment

Overview In today’s industrial production landscape, automated equipment plays a critical role. These systems not only improve production efficiency but also ensure the consistency of product quality. However, with prolonged operation and increasing complexity, equipment failures become almost inevitable. To minimize losses and ensure continuous, stable production, real-time monitoring and fault prediction of automated equipment

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The Impact of Improper Welding Grounding on Instrumentation and Best Practices for Safe Grounding in Control Systems

1. Introduction Improper grounding during welding operations poses serious threats to the performance and integrity of industrial automation and instrumentation systems. Through electromagnetic interference (EMI), ground potential differences, and stray currents, welding can cause signal distortion, equipment damage, and even control system malfunctions. This article explores the core risks, real-world examples, and preventive measures, followed

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Inspection Guidelines for Secondary Electrical Equipment

Secondary electrical equipment plays a critical role in monitoring, measuring, controlling, regulating, and protecting primary electrical systems. Unlike primary equipment, it does not directly interact with the main power circuit, but its proper functioning is essential for overall system reliability and safety. This article provides detailed guidelines for inspecting secondary equipment in electrical systems. Key

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Should Toxic Gas Detectors Be Installed When Handling Acrylamide?

1. Introduction Acrylamide (chemical formula: C₃H₅NO) is a white, odorless crystalline solid commonly used in the production of polymers, adhesives, flocculants, and in laboratory research. Despite its low volatility under standard conditions, acrylamide is highly toxic, and prolonged exposure poses serious health risks, including neurotoxicity and potential carcinogenicity. This article explores whether workplaces that handle

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How to Choose the Right Instrument for Your Equipment

Reliable instruments play a critical role in equipment management and industrial automation. They monitor and control essential parameters such as temperature, pressure, and flow, ensuring stable production processes, improved efficiency, and high product quality. This guide provides a detailed overview of how to select the most suitable instruments for your equipment by addressing key considerations.

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Automation Configuration Requirements for the Petrochemical Industry

Introduction As the petrochemical industry continues to grow in scale and complexity, the level of automation has become a critical factor in ensuring efficient, safe, and competitive operations. A well-designed automation system not only optimizes production processes but also enhances operational safety, facilitates decision-making, and lays the foundation for intelligent plant development. This document outlines

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Fire Hazard Classification of Compressed Air

1. Introduction Compressed air is widely used across industrial sectors, including manufacturing, petrochemicals, mining, and utilities. It serves as a critical energy medium for pneumatic tools, process controls, material handling, and other applications. Despite its importance, understanding the fire hazard classification of compressed air is essential for safe facility design, fire protection planning, and compliance

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How to Become an Instrumentation Engineer: Skills, Knowledge, and Growth Path

In the world of industrial automation, instrumentation engineers play a central role. They are responsible for designing, maintaining, and optimizing measurement and control systems—ensuring the stable and efficient operation of complex industrial processes. For many technicians and field personnel, becoming an instrumentation engineer is a long-term career goal. But what separates an instrumentation engineer from

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Comprehensive Comparison of Toxic Gas Detection Technologies: Principles, Advantages, and Applications

Toxic gas detectors are vital safety devices in industrial environments, designed to identify hazardous gases at low concentrations to prevent accidents, health risks, and equipment damage. Multiple sensor technologies are employed in these detectors, each with distinct working principles, advantages, limitations, and suitable use cases. This article presents a detailed comparison of the most common

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