Instrumentation

Introduction In an instrumentation and control engineering project, the project documentation package is one of the core deliverables. It records all required documents throughout the entire lifecycle—design, procurement, installation, commissioning, and handover. A well-structured document set not only guides project execution but also ensures quality, safety, and regulatory compliance. 1. Design Documentation Design documents provide […]

Introduction In industrial automation and process control, the Modbus protocol is one of the most widely used communication standards. At the heart of Modbus lies the concept of the coil, a fundamental data type that plays a crucial role in device control and monitoring. This article explains what coils are, how they work, and why

1. Introduction A Remote Terminal Unit (RTU) is a key device in industrial automation and remote monitoring systems. It converts physical signals into digital data and transmits them to the central control system. Within the RTU architecture, Input/Output (I/O) modules act as the critical bridge between field devices and the control center, enabling both data

1. Explosion-Proof Requirements All electronic instruments installed in hazardous areas shall comply with IEC 60079 or GB 3836 standards, and must be certified with valid national explosion-proof certificates. 1.1 Zone 0: Use intrinsically safe instruments (EEx i) with isolation-type safety barriers. 1.2 Zone 1 & Zone 2: Explosion-proof type (EEx d) shall be the first

1. Functional Positioning Throttling Orifice Plate: Core component of differential-pressure flow measurement systems. Works with differential pressure transmitters and pressure taps. Its primary function is to generate a pressure drop across the orifice, establishing a quantitative flow–pressure relationship (ISO 5167 standard). Suitable for accurate measurement of single-phase fluids (liquid, gas, steam). Restriction Orifice Plate: Flow/pressure

1. Explosion-Proof Selection of Field Instruments All electronic instruments installed in hazardous areas shall meet the explosion-proof requirements of the designated zone and comply with IEC 60079 or GB 3836 standards, and shall hold valid national explosion-proof certificates. 1.1 Zone 0Instruments shall be intrinsically safe type (Ex i) and connected through isolated safety barriers. 1.2

1. Instrument Selection and Installation Standards 1.1 Matching Process Conditions Select instrument materials based on medium characteristics such as temperature, pressure, and corrosiveness (e.g., 316L stainless steel, PTFE lining). In explosive environments, use explosion-proof instruments certified by ATEX/IECEx. 1.2 Installation Guidelines Avoid strong electromagnetic interference: keep away from motors and variable-frequency drives; route signal cables

Abstract The accuracy and reliability of process measurement systems depend not only on the instrument’s design but also on the quality of its installation. In practice, however, inadequate experience, lack of supervision, or misunderstanding of standards often lead to installation errors. Such mistakes may cause measurement deviations, equipment malfunction, or even safety hazards. This article

1. Introduction Gaskets are essential sealing elements widely applied in chemical plants, pipelines, and pressure vessels. Their performance directly affects the tightness, safety, and reliability of the system. According to the material and construction, gaskets can be divided into non-metallic gaskets, metallic gaskets, and metal composite gaskets. 2. Non-Metallic Gaskets 2.1 Rubber Gaskets Natural Rubber

1. Introduction In chemical and thermal power industries, instrumentation serves as the “eyes” and “brain” of production. It ensures process safety, reliable monitoring, and stable operation. However, during rainy seasons with frequent thunderstorms, instruments are highly vulnerable to moisture ingress, lightning strikes, and electromagnetic interference.This document summarizes practical measures for rainproofing and lightning protection, providing