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Flow meter

Standard Orifice Plate vs. Balanced Flow Meter: What’s the Difference?

Flow measurement is a critical function in process industries, and differential pressure (DP) flow meters remain among the most widely used devices. Within this category, two commonly used types are the standard orifice plate and the balanced flow meter (often referring to a multi-hole balanced orifice plate). While both rely on the same working principle—creating […]

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Mass Flowmeter Troubleshooting: Common Pitfalls and How to Avoid Them (With Practical Cases)

1. Preparation  Before starting troubleshooting work, contact the production unit to understand the fault phenomenon and operating status by checking historical trends, valve openings, and communicating with operators. Initially determine whether the problem is caused by the instrument or the process. – For general measurement loops: Obtain process permission before starting work. – For control

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Ultrasonic Water Meter vs Electromagnetic Water Meter vs Industrial Electromagnetic Flow Meter: Which Should You Choose?

Choosing the right water metering technology is crucial for ensuring accurate measurement, operational efficiency, and long-term reliability. With multiple options available, three of the most common choices are ultrasonic water meters, electromagnetic water meters, and industrial electromagnetic flow meters. Although they may look similar at first glance, their design, application, and performance differ significantly. This

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Understanding Deadband in Distributed Control Systems (DCS): Definition, Purpose, and Parameter Settings

In a Distributed Control System (DCS), a deadband (also called hysteresis) is a designated range above and below an alarm setpoint. Within this range, small parameter fluctuations will not trigger an alarm, even if they approach the alarm limit. The deadband setting acts as a “no-alarm zone,” effectively preventing frequent alarms caused by minor, often

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Application of Electromagnetic Flow Meters in the Copper Foil Industry

Electrolytic copper foil, a fundamental material in electronics manufacturing, is known as the “neural network” for signal and power transmission in electronic products, primarily used in producing printed circuit boards and lithium batteries. Recently, the demand for copper foil has surged due to the growth of the lithium-ion battery industry, leading to rapid development in

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Common Failures and Troubleshooting of Variable Area Flow Meters (Rotameters)

Variable area flow meters, commonly known as rotameters or float flow meters, are widely used in industrial applications for measuring the flow of liquids and gases. Their simple design, ease of installation, and low cost make them a popular choice. However, like all instruments, rotameters can experience operational issues. Understanding these issues, their causes, and

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How to Quickly Identify the Root Cause of Instrument Malfunctions

In today’s rapid development of industrial automation and instrumentation technology, various instruments are closely integrated into production processes. However, malfunctions are inevitable during operation, and troubleshooting is often a challenging task. Understanding general patterns of instrument malfunctions is essential, as it not only helps us quickly locate issues but also extends the lifespan of the

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Ensuring Optimal Instrumentation in Process and Electrical Systems for Industrial Efficiency

In industrial production, instrumentation plays a critical role in monitoring, controlling, and optimizing various production processes. Proper selection and configuration of instruments, whether in the process flow or electrical systems, ensure efficiency, safety, and product quality. This article dives into the essential aspects of maintaining process and electrical systems by discussing workflow validation, equipment selection,

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Understanding Dust Explosion-Proof Instrumentation: How It Works and Differences from Traditional Explosion-Proof Systems

In industrial environments such as flour mills, pharmaceutical plants, and chemical manufacturing facilities, airborne dust particles can pose serious risks. When dust particles are suspended in the air at certain concentrations, even a small spark or increase in temperature can trigger a potentially devastating explosion. To mitigate such risks, dust explosion-proof technology has been developed

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Comprehensive Inspection Standards for Anti-Freeze and Anti-Condensation Measures in Instrumentation

As temperatures drop, instrumentation systems face significant challenges, especially from freezing and condensation. Proper inspection standards are crucial to ensure instruments function effectively, maintain measurement accuracy, and avoid malfunctions caused by extreme cold. Below is a comprehensive set of inspection standards for anti-freeze and anti-condensation measures, specifically tailored for instrumentation. 1. Frequency of Inspections Seasonal

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