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Calibration and Verification of Roots (Lobed Gear) Flow Meters

1. Introduction In industries such as energy, chemical processing, and food production, accurate fluid measurement is critical for process control, fiscal metering, and safety compliance. The Roots flow meter, also known as the lobed gear meter, is highly regarded for its precision in measuring high-viscosity fluids. However, its mechanical accuracy must be maintained through regular […]

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Application of Electromagnetic Flow Meters in Heat Exchange Station Automation Systems

A city centralized heating system consists of four main parts: heat sources, heating networks, heat exchange stations, and various forms of heat users. This system supplies effective heat through centralized heat sources, using hot water or steam as the transmission medium via heating networks, meeting the heating demands of an entire region or city, including

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Averaging Pitot Tube (APT) Flow Meter — Installation Essentials (Part 1)

0) Summary (for busy engineers) Common symptoms in large‑bore steam service: zero drifting, negative oscillation, large bias. Root causes: poor straight‑run, wrong cross‑section position, two‑phase effects, impulse/condensate handling, orientation error. With correct siting, impulse design, and anti‑interference measures, ±2.5% is achievable in real plants. 1) Straight‑Run Requirements Goal: let the velocity profile re‑develop into a

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Diagnosing & Fixing Inaccurate Readings in Electromagnetic Flowmeters

Executive summary Most accuracy problems come down to four buckets: installation, fluid properties, device faults, and external interference. Use the triage table below, then follow the corrective actions. 1) Rapid triage (symptom → likely cause → how to check → fix) Symptom Likely cause How to check Corrective action Reading drifts / unstable Not full

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Flowmeter Selection & Troubleshooting — Six Main Types

0. Abstract This document summarizes core selection principles and field-proven troubleshooting methods for six mainstream flowmeter types: Orifice (standard DP), Averaging Pitot Tube, Flow Nozzle, Vortex, Ultrasonic, and Variable Area (Rotameter). It is intended for plant design reviews, commissioning, and maintenance. 1. Selection Principles (Five Key Factors) 1) Instrument performance Range setting: Upper range ≈

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Standard Orifice Plate vs. Balanced Flow Meter: What’s the Difference?

Flow measurement is a critical function in process industries, and differential pressure (DP) flow meters remain among the most widely used devices. Within this category, two commonly used types are the standard orifice plate and the balanced flow meter (often referring to a multi-hole balanced orifice plate). While both rely on the same working principle—creating

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Mass Flowmeter Troubleshooting: Common Pitfalls and How to Avoid Them (With Practical Cases)

1. Preparation  Before starting troubleshooting work, contact the production unit to understand the fault phenomenon and operating status by checking historical trends, valve openings, and communicating with operators. Initially determine whether the problem is caused by the instrument or the process. – For general measurement loops: Obtain process permission before starting work. – For control

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Ultrasonic Water Meter vs Electromagnetic Water Meter vs Industrial Electromagnetic Flow Meter: Which Should You Choose?

Choosing the right water metering technology is crucial for ensuring accurate measurement, operational efficiency, and long-term reliability. With multiple options available, three of the most common choices are ultrasonic water meters, electromagnetic water meters, and industrial electromagnetic flow meters. Although they may look similar at first glance, their design, application, and performance differ significantly. This

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Understanding Deadband in Distributed Control Systems (DCS): Definition, Purpose, and Parameter Settings

In a Distributed Control System (DCS), a deadband (also called hysteresis) is a designated range above and below an alarm setpoint. Within this range, small parameter fluctuations will not trigger an alarm, even if they approach the alarm limit. The deadband setting acts as a “no-alarm zone,” effectively preventing frequent alarms caused by minor, often

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