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The Working Principle of Vortex Flowmeters and the Need for Temperature and Pressure Compensation when Measuring Steam

1. Working Principle of Vortex Flowmeters Vortex flowmeters operate based on the Kármán vortex street principle. The core mechanism involves detecting the frequency of vortices generated in the fluid to calculate the flow rate. Vortex Formation: In a pipeline, a non-streamlined body (such as a cylindrical or triangular pillar) is placed. As the fluid flows […]

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Understanding Positive Displacement Flowmeters: From Structure to Installation

Key Components of a Positive Displacement Flowmeter A positive displacement (PD) flowmeter is composed of several essential parts, each serving a distinct function: Measuring Section: This is the core of the flowmeter, consisting of a rotor, housing, and cover plate that form the measurement chamber. When fluid passes through, the rotor spins continuously, with the

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Common Issues to Avoid When Using Ultrasonic Flow Meters

Ultrasonic flow meters are highly convenient instruments, particularly suitable for measuring flow rates in large-diameter water supply pipelines. Portable ultrasonic flow meters, in particular, offer the advantage of non-invasive measurement by attaching probes to the external surface of pipes, allowing flow rate measurement without interrupting or damaging the existing pipeline. This has made them increasingly

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Detailed Explanation of Common Wiring Methods for Vortex Flowmeters

Vortex flowmeters are widely used instruments for measuring flow in various industries, leveraging the principle of vortex shedding. The wiring methods for these flowmeters vary depending on the type of output signal (analog, digital, or pulse) and the operational environment. Below is a detailed discussion of the most common wiring methods. 1. Two-Wire Connection (4-20mA

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How to Implement Effective Preventive Maintenance in Flow Measurement Systems

Introduction Unexpected instrumentation failures in industrial processes can trigger cascading issues — from production interruptions to significant safety risks. Preventive maintenance plays a crucial role in identifying early signs of malfunction and mitigating potential failures before they affect operations. Flow measurement systems, widely used in chemical, petrochemical, oil & gas, water treatment, and energy industries,

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5 Common Issues with Coriolis Mass Flow Meters: From Selection to Maintenance

In the field of instrumentation, theoretical knowledge is like the wrench in your hand – it may seem insignificant, but if it fails at a crucial moment, the consequences can be severe! Whether you’re studying for a certification exam or working in the field, concepts like circuit diagrams, sensor principles, and troubleshooting logic are foundational

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Why Flow Meters Are Commonly Installed Upstream of Control Valves

A Practical Engineering Guide with Real Case Analysis In fluid control systems, both flow meters and control valves are widely used and often installed in series on the same pipeline. A key engineering question frequently arises during design: Should the flow meter be installed before or after the control valve? Although the answer may vary

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How to Properly Ground an Electromagnetic Flow Meter

Electromagnetic flow meters are among the most widely used instruments in industrial process measurement—and also among those most prone to installation-related issues. Their output signal is extremely weak and easily affected by electromagnetic interference, so proper grounding and installation are crucial to achieving accurate and stable measurement. This guide explains why grounding is essential, how

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Understanding “Pulse Loss” in Vortex Flow Meters: Causes, Impacts, and Practical Solutions

Vortex flow meters are widely used across industrial automation due to their simple structure, wide turndown ratio, and strong adaptability. They are commonly deployed for measuring liquids, gases, and steam.However, in real operating environments, vortex meters may occasionally suffer from pulse loss — a condition where part of the vortex shedding signals generated by the

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Why Vortex Flow Meters Are Often Misunderstood — The Real Reasons Behind Their Declining Popularity

Vortex flow meters have long been appreciated for their wide applicability, no moving parts, and reasonable cost. They are commonly used for steam, compressed air, gases, and clean liquid measurement. However, in many industrial sites, vortex meters are often described as “unstable, inaccurate, or difficult to maintain.”In most cases, these problems do not come from

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