Client Overview
A Venezuelan industrial client required high-precision flow measurement solutions for multiple pipelines. The application demanded reliable performance in harsh conditions, including varying flow ranges and moderate pressure.
Client Requirements
The client’s specific requirements were as follows:
Flow Measurement Range:
- DN80: 9-90 m³/h
- DN100: 14-140 m³/h
- DN150: 32-310 m³/h
- DN200: 57-560 m³/h
Power Supply: 220V
Output Signals: 4-20mA + pulse output + RS485 communication
Material and Build:
- Lining: Polytetrafluoroethylene (PTFE)
- Electrodes: 316L
- Meter Body: 304 stainless steel
Operating Conditions:
- Temperature resistance: -30°C to 120°C
- Pressure resistance: 1.6MPa
- Protection grade: IP68
Design: Split type with a 10-meter signal line for remote display.
Additional Features: Grounding electrode, flange connection (excluding bolts/nuts).
Challenges
- Ensuring the flowmeters perform accurately across varying flow ranges for multiple pipeline sizes.
- Delivering a durable solution capable of withstanding temperatures up to 120°C and pressures up to 1.6MPa.
- Meeting communication and power output standards to integrate seamlessly with the client’s systems.
Solution: Zero Instrument Remote Electromagnetic Flow Meters
To address the client’s requirements, Zero Instrument supplied a batch of Remote Electromagnetic Flow Meters in the following configurations:
- DN80, DN100, DN150, and DN200
- Split-type design with remote displays and 10-meter signal cables.
Key Features That Met Client Needs
Wide Measurement Range:
Each meter provided flow measurement ranges tailored to pipeline diameters, ensuring accurate monitoring of liquid flow.Material and Durability:
- Polytetrafluoroethylene (PTFE) lining offered superior resistance to corrosion and chemical wear.
- 316L electrodes and 304 stainless steel bodies ensured long-term reliability under harsh conditions.
Output and Integration:
- Supported 4-20mA, pulse output, and RS485 communication for real-time monitoring and integration into the client’s SCADA system.
- High flexibility enabled streamlined data communication and remote diagnostics.
Robust Design:
- Pressure resistance up to 1.6MPa.
- IP68 protection for use in humid and outdoor environments.
Temperature and Pressure Compatibility:
With operational stability up to 120°C, the meters efficiently handled the client’s process conditions.
Results
The delivery of 5 cartons + 1 crate containing the Remote Electromagnetic Flow Meters provided the following benefits:
- Accurate Flow Monitoring: The client reported highly reliable performance across all pipeline sizes.
- Seamless System Integration: RS485 communication enabled efficient data transfer and process control.
- Reduced Maintenance: The durable design minimized downtime and maintenance requirements.
- Cost Efficiency: The split-type design allowed easy installation and enhanced accessibility for monitoring.
Client Feedback
The client praised the flowmeters’ precision, durability, and adaptability. Integration with their existing systems was seamless, enabling real-time monitoring and improved operational efficiency.
Conclusion
By supplying reliable Remote Electromagnetic Flow Meters, Zero Instrument successfully addressed the Venezuelan client’s needs for high-precision, durable, and integrated flow measurement solutions. This case highlights our expertise in providing tailored instrumentation for international industrial applications.