How to Succeed in Advanced Process Control Across Industries
August 26, 2025
An operations-first playbook for APC engineers and decision-makers Executive summary Advanced Process Control (APC) is not tied to any single...
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Steam Flowmeters for Steam Service — Illustrated Selection Guide (7 Types)
August 26, 2025
1) Why steam flow measurement matters Steam accounts for a large share of plant energy. Choosing the right flowmeter drives...
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4–20 mA Control Loops: Working Principles & a Field-Proven Troubleshooting Playbook
August 26, 2025
1) Why 4–20 mA still wins In noisy industrial environments, analog current loops are resilient: the signal is immune to...
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Practical Guide to Selecting a Pressure Sensor
August 26, 2025
Pressure sensors are critical components in industrial automation and process control. For many purchasing engineers, the challenge lies in selecting...
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Gas Detection System (GDS) — Design & Configuration Guide for Chemical Plants
August 26, 2025
1. Scope This guide standardizes how to design, integrate, retrofit, and maintain a Gas Detection System (GDS) so that leak...
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IR vs. UV Flame Detectors — Principles, Applications, Maintenance & Calibration
August 26, 2025
1) What each detector “sees” Infrared (IR) flame detector: senses the thermal radiation emitted by flames (typ. 0.76–1000 μm). Strong...
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TN-C, TN-S, and TN-C-S Power Supply Systems Explained
August 26, 2025
In electrical engineering, understanding power supply systems is essential for safe and efficient power distribution. TN-C, TN-S, and TN-C-S are...
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Digital Factory & the Five Core Systems (ERP, PLM, MES, WMS, DCS)
August 26, 2025
Executive Summary A Digital Factory uses end-to-end lifecycle data and model-based simulation to mirror, evaluate, and optimize production in a...
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Why Daily Rounds Matter—and What to Inspect
August 26, 2025
1) Why daily inspection is mandatory Daily rounds are not “walk-throughs”—they are a legal and safety requirement to catch issues...
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Key Considerations for SIL Certification
August 25, 2025
(Based on IEC 61508 & IEC 61511) Overview Safety Integrity Level (SIL) certification is a critical process for ensuring functional...
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How a PLC Receives Encoder Pulses
August 25, 2025
Programmable Logic Controllers (PLCs) are widely used in industrial automation for precise control and monitoring of machinery. One common application...
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Pressure Transmitter Range Selection Guide
August 25, 2025
1. Definition and Function A pressure transmitter is an instrument that converts physical pressure parameters (from gases or liquids) into...
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Management System for Calibration of Measuring Instruments and Industrial Meters
August 25, 2025
1. General Requirements The installation and use of pressure gauges, safety valves, level gauges, and thermometers shall comply with the...
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Common Failures and Troubleshooting of Pneumatic Control Valves
August 25, 2025
Introduction Pneumatic control valves play a crucial role in regulating process flow in industrial automation systems. However, due to complex...
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PID Tuning — General Steps & Rules
August 24, 2025
1. Define Control Objectives Before touching parameters, agree on measurable targets for the loop: setpoint tracking speed, allowable overshoot, steady‑state...
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Preventing Probe Wear on RTDs & Thermocouples
August 24, 2025
1) Executive summary Probe wear on RTDs/thermocouples mainly comes from mechanical friction, particle erosion, installation errors, material/geometry mismatch, and vibration/corrosion...
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Outdoor LCD Maintenance for Industrial Instruments
August 24, 2025
1) What goes wrong outdoors (quick symptoms → likely causes) Dim/black screen, flicker → backlight PSU/LEDs aged or damp; supply...
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Why Differential Pressure Flow Transmitters Require Regular Purging
August 24, 2025
1. Introduction In process industries such as chemical, petrochemical, and power generation, flow measurement is a critical parameter for process...
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Why Calibrating a Velocity Meter Matters
August 24, 2025
Scope: open-channel/current meters, insertion velocity probes, electromagnetic/ultrasonic velocity sensors used in water resources, environmental monitoring, and industrial processes. 1) Why...
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Determining Instrument End-of-Life (EoL): A Practical Guide
August 24, 2025
1) Purpose & Scope This guide helps maintenance, QA, and operations teams decide when an instrument has reached its practical...
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