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Will Model Predictive Control (MPC) Replace PID? A Conservative Perspective

In the evolving world of industrial automation, Model Predictive Control (MPC) is often positioned as the future of process control—boasting advanced features like constraint handling, multi-variable coordination, and performance optimization. But will MPC replace the time-tested PID (Proportional-Integral-Derivative) controller, which has dominated the industry for nearly a century? From a conservative engineering perspective, the answer […]

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Guidelines for the Decommissioning and Disposal of Automation Instrumentation Assets

Automation instrumentation plays a critical role in industrial control systems as the “peripheral nerves” of production. When such equipment reaches the end of its life due to aging, damage, or obsolescence, a standardized decommissioning and disposal process is essential to ensure compliance, safety, and efficient asset turnover. This document outlines the key steps, standards, and

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Boiler Drum Level: Measurement, Control, and Failure Analysis

1. Introduction: Why Drum Level Matters In power plants, cogeneration systems, and any facility involving boilers, the term “drum level” is critical. While it may seem like a basic parameter, drum level is actually a complex topic encompassing measurement principles, control strategies, and failure management. Improper drum level control can lead to reduced boiler efficiency

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Understanding NAMUR NE 43: A Comprehensive Guide Introduction

NAMUR NE 43 is a widely adopted signal standard in the field of industrial automation, primarily used for transmitting fault conditions and diagnostic information in process control instruments. This standard defines specific ranges within analog signals (typically 4 to 20 mA current signals) that indicate normal operating states and those that signify device faults or

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Is SIS Mandatory for Level-3 Major Hazard Sources Involving Liquefied Gases?

This article examines whether Safety Instrumented Systems (SIS) are required for Level-3 major hazard sources involving liquefied gases. The analysis is based on Chinese regulations, industry standards, and risk assessment methodologies. We explore key conditions under which SIS becomes necessary, especially for hazardous chemicals such as LNG, LPG, and liquid ammonia. 1. Regulatory and Standard-Based

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Types of Noise in Transmitters: A Detailed Overview

Noise in transmitters can significantly affect the accuracy and reliability of measurements in industrial and electronic systems. Understanding the different types of noise that can occur within a transmitter helps in designing systems that minimize these disturbances, ensuring more stable performance. Below is a detailed breakdown of the common types of noise found in transmitters,

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Key Considerations and Checklist for Instrumentation Construction Drawing Review

1. Introduction The review of instrumentation construction drawings is a critical step to ensure project safety, efficiency, and cost-effectiveness. A thorough and systematic review helps identify potential issues in advance, avoiding errors and rework during construction. This document outlines the key aspects and best practices for reviewing instrumentation drawings. 2. Pre-Review Preparation As the saying

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How to Select an Electromagnetic Flow Meter for Hydrochloric Acid Applications

1. Introduction Hydrochloric acid (HCl) is a highly corrosive medium commonly encountered in chemical processing, water treatment, and pharmaceutical manufacturing. Accurate and stable flow measurement of hydrochloric acid requires a carefully selected electromagnetic flow meter (magmeter) with appropriate wetted materials. This document provides guidelines for material selection and configuration when measuring HCl with electromagnetic flow

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Temperature Effects on Load Cell Performance

Introduction Temperature is one of the most significant environmental factors that affect the accuracy and longevity of load cells. Whether you’re measuring forces in an outdoor setting or in a climate-controlled facility, temperature fluctuations can lead to errors in readings. This article explains how temperature affects load cell performance, why it matters, and how to

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Can Radar Measure All Types of Liquids? Absolutely Not—Here’s Why

In industrial automation systems, “level” may seem like a basic variable. But anyone with on-site experience knows: level measurement is an underrated technical challenge. You’re not dealing with laboratory-grade pure water, but with aggressive, sticky, volatile, or high-temperature liquids—each with its own “personality.” The wrong level device selection can lead to instrument failure, production stoppages,

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