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Electromagnetic Flowmeters: Are You Mastering Grounding, Installation, Commissioning & Core Technologies?

In industries such as chemical, water treatment, and metallurgy, electromagnetic flowmeters have become the go-to solution for measuring conductive fluid flow, thanks to their no pressure loss, corrosion resistance, and excellent linearity. However, issues like weak signals prone to interference, improper grounding causing data drift, and installation errors affecting accuracy often challenge instrument technicians. PART 01: What is […]

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Common Causes of Damage to Double-Flange Capsule Assemblies and Countermeasures

Double-flange capsule assemblies are widely used in various industrial applications for precise measurements under complex working conditions. However, their performance can be compromised by damage caused by several factors. This article identifies the common causes of damage and provides detailed countermeasures to ensure optimal functionality and longer service life. 1. Corrosion Cause: Corrosion occurs when

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Scientific Classification of Hazardous Explosive Areas

In industries such as petrochemicals, coal mining, dust processing, fine chemicals, and logistics, explosive environments are always a potential risk. To achieve safe production, it is essential to identify risks at the source. The classification of hazardous explosive areas is a crucial precondition for all explosion-proof design, equipment selection, ventilation system layout, and operational management.

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When Should Flexible Connections Be Used for Storage Tanks and How Should They Be Installed?

In chemical production, the method of connecting pipelines to storage tanks is often seen as a small detail, but it directly impacts the fundamental safety of the facility. This is especially true for hazardous and highly flammable substances like liquid ammonia. A leak caused by unreliable connections can have catastrophic consequences. This article examines the

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Understanding Particle Size Distribution: D10, D50, and D90

Introduction Particle size distribution (PSD) is a critical parameter in describing the characteristics of particulate materials. It represents the proportions of particles of various sizes within a sample. In industries such as pharmaceuticals, powder processing, and multiphase systems, PSD directly influences material properties, process efficiency, and product quality. Therefore, precise understanding and control of PSD—particularly

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Principle of Passive Input in Digital Input (DI) Modules in DCS (Distributed Control System)

In this article, we will discuss the fundamental principles of passive input modules in Digital Input (DI) systems, specifically for Distributed Control Systems (DCS). The content will cover detailed explanations of the hardware, working process, connection methods, advantages, and common issues encountered in practical applications. 1. Core Definitions and Fundamental Differences A Passive Input (often

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Pressure Unit Conversion: A Guide for Engineers

In engineering, scientific research, and industrial production, “pressure” is a fundamental concept found everywhere—from pressure drops in fluid pipelines, to material compressive strength, and the rated working pressure of gas storage vessels. Accurate understanding and use of pressure units are essential for ensuring reliable calculations and safe designs. However, due to historical developments and industry

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Understanding Analog Signals and Their Typical Applications

Introduction to Analog Signals Analog signals are physical quantities that change continuously over time, such as voltage, current, pressure, speed, and flow rate. These signals are widely used in industrial automation for sensing, monitoring, and controlling physical parameters. Common examples include 0–10V voltage signals and 4–20mA current signals, which can be processed using Programmable Logic

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Why Control Valves Become Unstable: The Real Problem May Be the Positioner

In process automation, control valves are the final elements responsible for executing the control signal. However, due to friction, fluid forces, actuator limitations, and other mechanical factors, the actual valve position often fails to match the input signal. A valve positioner—commonly referred to simply as a “positioner”—is the key device designed to eliminate this deviation.

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