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Understanding Discrete, Analog, and Digital Signals in Chemical Plant Instrumentation

In the intricate network of chemical plant automation, discrete, analog, and digital signals form the foundational language between field devices and control systems like PLCs and DCS. Though often confused, these three signal types have distinct roles and characteristics. This article provides a detailed explanation, including definitions, differences, and real-world applications in industrial instrumentation. 1. […]

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Applications of Normally Open (NO) and Normally Closed (NC) Contacts in Safety Instrumented Systems (SIS)

In Safety Instrumented Systems (SIS), the use of Normally Open (NO) and Normally Closed (NC) contacts and solenoid valves plays a vital role in ensuring operational safety and system reliability. This article provides an in-depth exploration of their operating principles, typical applications, failure modes, and how they align with safety principles and international standards. 1.

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Application of APL Two-Wire Ethernet Technology in Safety Instrumented Systems (SIS)

1. Overview of APL Two-Wire Ethernet Technology Definition and Principle APL (Advanced Physical Layer) is an Ethernet-based physical layer technology specifically designed for the process automation industry. It uses only two wires for both power supply and data communication, enabling safe and reliable operation even in hazardous areas. APL employs advanced modulation and encoding techniques,

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Why PID and MPC Remain the Mainstream in Process Control

In industrial process control, two types of control strategies dominate real-world applications: PID (Proportional-Integral-Derivative) control and MPC (Model Predictive Control). Despite the rapid development of modern control theory, these two methods continue to prevail in manufacturing plants worldwide. But why? 🔍 1. Process Control Is Not Just About Algorithms—It’s an Engineering Art Successful implementation of

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Glycerin-Filled Pressure Gauge: The Rugged Guardian of Industrial Vibration and Pressure

A glycerin-filled pressure gauge—also referred to as an oil-filled pressure gauge—is a type of mechanical pressure measuring device that enhances performance by filling the casing with damping liquid such as glycerin or silicone oil. It is widely used in industrial applications where vibration, pulsation, or corrosive conditions may affect the accuracy and lifespan of standard

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Understanding ORP (Oxidation-Reduction Potential) Measurement

1. What is ORP? ORP (Oxidation-Reduction Potential) is a key parameter that measures the tendency of a solution to either gain or lose electrons. It reflects the solution’s overall oxidizing or reducing power. Positive ORP values indicate an oxidizing environment. Negative ORP values indicate a reducing environment. The unit of ORP is millivolts (mV), and

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Understanding “Working Conditions” in Industrial Instrumentation

In the realm of industrial automation and process control, the reliability, accuracy, and stability of instruments are paramount. One critical concept that significantly impacts these aspects is “working conditions.” This term refers to the environmental and operational parameters under which an instrument functions. This article explores the definition, classification, and impact of working conditions on

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Understanding the Differences Between Initial, Subsequent, and In-Use Calibration of Instruments

In industrial measurement and quality control, instrument calibration is critical to ensuring measurement accuracy and equipment reliability. However, different calibration stages are applied depending on the instrument’s lifecycle and usage conditions. These stages include initial calibration, subsequent calibration, and in-use calibration. This article explains the key differences between them and their respective roles in a

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Fundamentals and Troubleshooting of Electromagnetic Flowmeters: A Practical Guide

Electromagnetic flowmeters are widely used in industrial flow measurement for their accuracy, stability, and versatility. Understanding their operating principles, common issues, and best practices for installation and maintenance is essential for field engineers and maintenance professionals. This article provides a comprehensive overview based on real-world troubleshooting and frequently asked questions. 1. Working Principle of Electromagnetic

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Application of Electromagnetic Flowmeters in Zero Liquid Discharge (ZLD) of Desulfurization Wastewater at Power Plants

Background A combined heat and power (CHP) plant in Jiangsu Province is undergoing comprehensive upgrades to enhance boiler efficiency and optimize operations as part of its smart plant initiative. Given the complex and variable composition of the coal used, the plant must comply with the Water Pollution Prevention and Control Action Plan and the Pollutant

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