Control system design is often guided by specific process requirements. Based on these requirements, necessary measuring instruments and actuators can be added. However, the design process can vary significantly depending on the current system setup and any changes in the operational environment. The three key scenarios in control system design are: Complete Control System Design […]
Three Scenarios in Control System Design Read More »
The installation and commissioning of radar level gauges are not particularly complex but require strict adherence to guidelines to avoid measurement errors—especially when dealing with high-viscosity or high-temperature media, such as asphalt. The key to success lies in attention to detail, such as installation location and probe calibration. The overall process can be divided into
Is the Installation and Commissioning Process of Radar Level Gauges Complex? Read More »
The pre-shipment aging process (also known as “pre-aging” or “seasoning”) refers to the procedure in which manufacturers simulate actual usage environments and conditions before the instruments leave the factory. This involves continuous power-on, loading, or operation for a period of time to stimulate potential failures and stabilize performance parameters. In simple terms, it is like
Pre-Shipment Aging Process of Instruments Read More »
1. FAT: Factory Acceptance Test FAT (Factory Acceptance Test) is a comprehensive inspection and testing process carried out by the manufacturer before the equipment leaves the factory. The goal is to ensure that the product meets the contract, design, and technical specifications. Key Features of FAT: Location: Conducted at the manufacturer’s or supplier’s factory. Participants:
FAT vs SAT: Understanding the Differences Read More »
Instrument calibration plays a pivotal role in ensuring the reliability and accuracy of testing across various domains, including scientific research, industrial applications, healthcare, and quality assurance. This process involves comparing the measurements of an instrument with a standard of known accuracy to identify and correct any deviations. Below, we explore in detail how calibration enhances
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In industrial automation instruments, such as ultrasonic level meters and pressure transmitters, two-wire and four-wire systems are common wiring methods for signal transmission and power supply. The core differences lie in the power supply method, wiring structure, and suitability for different applications. Below is a detailed comparison of these two systems. Core Differences: A Comparative
Comparison of Two-Wire and Four-Wire Systems in Ultrasonic Level Meters Read More »
Overview: Differential pressure flow meters are widely used in industrial applications to measure flow rates by calculating the difference in pressure across a restriction in the pipe. It is common for the original range of the flow meter to be inadequate once the system is in operation. This article discusses how to handle such situations
Pressure Differential Flow Meters: Adjusting Range and Recalculation After Commissioning Read More »
In the realm of chemical production, reactors are often the core equipment, pivotal for achieving efficient and safe chemical reactions. Understanding a reactor’s true nature requires an engineering perspective, as it is more than just a “heatable container”—it is a complex system that integrates thermodynamics, fluid mechanics, material science, and automation control. 1. The Essence
The Power of Reactors in Chemical Engineering Read More »
Many may have noticed that when the pipe diameter is equal to or slightly larger than the flow meter’s measuring pipe diameter, the flow readings remain stable, and the flow coefficient is normal. Even if secondary flow occurs, the impact on the instrument is minimal. However, when the situation reverses and the pipe diameter becomes
Why Does a Smaller Pipe Diameter Affect the Accuracy of Flow Meters? Read More »
In chemical production, distillation, fractionation, and rectification are the most commonly used techniques for separating liquid mixtures. While they share the same fundamental principle—separation based on differences in volatility—they differ in their operational methods, equipment complexity, and application areas. Understanding the connections and differences between these methods helps in selecting the most suitable separation technique,
