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Understanding SIS, SIF, SIL, SILa, and SIL0: Key Components of Industrial Safety Systems

In industrial processes, ensuring safety and preventing catastrophic failures are paramount. Safety Instrumented Systems (SIS) and their associated functions and assessments, such as Safety Instrumented Functions (SIF) and Safety Integrity Levels (SIL), play a critical role in managing and mitigating risk. Here, we’ll discuss these terms in detail, including the distinctions between them and their […]

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Chemical Instrumentation Selection: A Practical Guide

Selecting the right instrumentation is a critical aspect of ensuring the safety, stability, and efficiency of chemical processes. The selection process must take into account a variety of factors, such as process conditions, medium characteristics, environmental requirements, and measurement precision. This guide outlines the key steps and considerations to help streamline the selection process. 1.

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Key Requirements for PLC Installation: Essential Guidelines for Instrumentation Engineers

Programmable Logic Controllers (PLCs) are designed to operate reliably in industrial environments, but proper installation practices are critical to ensure long-term stability, safety, and maintainability. This document summarizes the key requirements for PLC installation, covering environmental conditions, grounding, cabinet setup, commissioning, redundancy testing, program backup, and software maintenance. 1. Environmental Requirements Enclosure: Install PLCs in

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Comparative Analysis of Orifice Plates and Nozzles in Differential Pressure Flow Measurement

Abstract Orifice plates and nozzles are two of the most widely used primary elements in differential pressure (DP) flow measurement. Both create a localized constriction in the pipeline to generate a pressure drop, which is then related to flow rate using Bernoulli’s and continuity equations. Despite sharing the same principle, they differ significantly in geometry,

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Self-Optimizing Control (SOC): Rethinking Process Optimization in Chemical Systems

In large-scale chemical control systems, a typical structure involves a hierarchical separation of control and optimization layers based on time scales. The system is divided as follows: Basic Control (seconds) Advanced Control (minutes) Real-time Optimization (hours) Scheduling (days/weeks) Planning (months/years) This separation simplifies complex problems by addressing different time scales in distinct layers. Can Advanced

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Can Four-Wire Instruments Be Designed as Intrinsically Safe?

Abstract In hazardous-area automation projects, the choice of explosion-proof type is a fundamental engineering decision. While two-wire transmitters are commonly designed as intrinsically safe (Ex i), engineers often ask whether four-wire instruments can also achieve intrinsic safety. This paper provides a comprehensive analysis from the perspectives of power consumption, energy limitations, international standards, and engineering

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Why Steam Measurement with Averaging Pitot Tube Flowmeters Always Shows Errors

Abstract Averaging Pitot tube flowmeters are often applied in steam measurement due to their simple structure and low pressure loss. However, when used for wet steam, they frequently produce significant measurement errors. This paper analyzes the mechanism of error generation, highlights the impact of incorrect installation, and provides practical recommendations for improving accuracy. It also

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Pneumatic Conveying: Principles, Pressure Control, and Industrial Applications

Abstract Pneumatic conveying is a widely used method for transporting powders and granular materials in modern industries. By using compressed air as the driving force, it enables efficient, dust-free, and flexible material handling over long distances. This article introduces the basic principles, pressure requirements, pressure loss mechanisms, causes of fluctuations, vessel pressure behavior, and industrial

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How to Avoid Common Level Gauge Problems: Start with Proper Installation

Abstract Level measurement is a critical element of industrial process control, directly affecting production safety, reliability, and efficiency. Commonly used instruments include radar level transmitters, ultrasonic level meters, tuning fork level switches, magnetic level indicators, and float-type gauges. Each technology has unique installation requirements; neglecting them can cause inaccurate readings, false signals, or equipment failure.

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How to Select the Differential Pressure Transmitter Range Based on Process Conditions

When choosing the range for a differential pressure (DP) transmitter, it’s essential to consider both process conditions and the transmitter’s technical specifications. Below is a detailed guide outlining the key steps and considerations for selecting an appropriate DP transmitter range. 1. Determine the Measurement Range Identify the Maximum Range of Pressure Variation: Start by evaluating

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