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How to Calibrate Flow Meters On-Site Using Portable Standard Devices

Introduction Flow meters used in trade settlements must be regularly calibrated to ensure accurate readings. While factory calibration ensures the accuracy of a flow meter, installation-related issues can still affect its performance once the meter is set up on-site. On-site calibration, using portable standard devices, is a more reliable method to guarantee accuracy in real-world […]

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The Broad Applications of Temperature Transmitters

Temperature management plays a crucial role in various industries, ensuring equipment operates optimally and efficiently. In environments such as data centers, the role of temperature transmitters becomes indispensable. Let’s explore how these devices contribute to industrial and operational efficiency across diverse applications. Addressing Thermal Challenges in Data Centers Large corporations and telecommunications operators often maintain

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Core Components of Sensors and Their Relationship with Automation Instruments

Introduction In industrial automation, smart devices, and measurement & control systems, sensors serve as the key bridge connecting the “physical world” with the “digital system.” As the critical component interacting directly with the object being measured, the sensor’s performance determines the accuracy of subsequent signal processing and control decisions. Definition, Role, and Core Concept Definition

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Why PID Controllers Remain Dominant in Industrial Control

Despite being considered “low-tech” or overly simple by some engineers, the dominance of PID (Proportional-Integral-Derivative) controllers in the industrial control domain remains unchallenged. There are several reasons for this enduring supremacy, which are outlined below: 1. Simple yet Effective PID controllers are based on a simple mathematical model, making them easy to understand and implement.

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Why -90kPa Negative Pressure Can’t Be Measured? The Issue May Not Be with the Instrument

When selecting pressure transmitters, terms like “absolute pressure” and “gauge pressure” often cause confusion. A user once requested a pressure transmitter with a measurement range of 0~-90kPa absolute pressure, but was told that only a gauge pressure transmitter could be used. Why is that? 1. Absolute vs. Gauge Pressure: Understanding the Difference A user wanted

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Can DI and DO Signals Share a Common Cable in SIS Systems?

In the design and installation of Safety Instrumented Systems (SIS), one seemingly “convenient” practice—routing Digital Input (DI) and Digital Output (DO) signals through the same multi-core cable—may present serious risks. Did you know that this wiring method is not only discouraged, but also prohibited in many high-reliability environments? In this article, we will explore the

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Why Setting a 90° Angle for a Butterfly Valve’s Rotary Stroke Can Lead to Errors

In industrial automation, the coordination between the valve stroke and positioner is critical for accurate control. Although butterfly valves inherently have a 90° rotational stroke, setting this value to 90° in some positioners can lead to mismatches and errors. This article explores why this happens and how to address the issue. Understanding the Feedback Mechanism

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Overview of DCS System Layout and Components

1. General Concept of DCS System A Distributed Control System (DCS) is a computer-based control system used for industrial process automation. It combines distributed control units (at the field level) with a centralized operation and monitoring system (at the upper level) to achieve real-time measurement, control, alarm handling, trend analysis, and management of production processes.

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Top 10 Essential PLC Knowledge Every Engineer Should Know

With the rise of Industry 4.0, smart manufacturing, and digital twin technologies, PLCs (Programmable Logic Controllers) have evolved from traditional logic controllers to core control units capable of data processing and intelligent decision-making. They not only determine the “operation logic” of production lines but also support the safety, stability, and scalability of entire automation systems.

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