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Importance of Liquid Level Control Design in Separator Tanks: A Critical Measure to Prevent Equipment Damage

In industrial processes, separator tanks are essential equipment responsible for liquid separation and storage. Effective liquid level control in these tanks is crucial for ensuring operational safety and equipment reliability. Particularly for separator tanks positioned at the inlet of critical processing units, improper control of liquid levels can have severe consequences, including irreversible damage or […]

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Magnetic Level Indicators with Remote Transmitters: Structure, Operation, and Industrial Applications

1. Structure and Components Core Elements:A magnetic level indicator with a remote transmitter primarily consists of the following components: Magnetic float Guide tube (main chamber) Reed switches or magnetoresistive sensors Remote sensing unit (transmitter) Signal processing module Local visual indicator (red/white flaps or rollers) Mounting Method:The transmitter sensor is typically mounted externally on the guide

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The difficulties in measuring the level of a mixing tank with a radar level meter

A mixing tank is a common reaction device used in various industries such as chemical, pharmaceutical, and food processing. Through its internal mixing mechanism, materials are evenly mixed, dissolved, or reacted. However, due to the often complex working conditions inside the tank—such as fluctuations caused by stirring, foam, and high viscosity—measuring the material level poses

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Causes and Troubleshooting of Temperature Transmitter Signal Fluctuations

Temperature transmitter signal fluctuations can arise from various factors, including sensor issues, signal transmission disturbances, transmitter faults, environmental influences, grounding issues, and software or configuration problems. A systematic analysis is required to accurately identify and resolve these issues. 1. Sensor Issues Poor Contact: Loose, oxidized, or corroded terminals at thermocouple or RTD connections can cause

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Applications and Advantages of Ultrasonic Level Meters in Water Treatment and Environmental Protection Projects

Ultrasonic level meters, with their non-contact measurement capability, high accuracy, and excellent adaptability, have become critical devices in water treatment and environmental protection projects. This article examines their detailed applications across various scenarios, supported by real-world examples and specific technical details. 1. Applications in Wastewater Treatment Systems Wastewater Pool Level Monitoring Ultrasonic level meters are

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Energy Isolation Safety Management Policy

Chapter 1: General Provisions 1. Purpose This policy aims to ensure the safety of personnel and equipment by preventing accidental exposure to hazardous energy during maintenance, servicing, or other activities. Implementing strict energy isolation procedures reduces the risk of injuries, fatalities, and property damage. 2. Scope This policy applies to all personnel, equipment, and systems

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How to Choose Between DCS and PLC in Industrial Automation

In the field of industrial automation, Distributed Control Systems (DCS) and Programmable Logic Controllers (PLC) are two widely adopted control solutions. While they may appear similar at first glance, their design philosophies, applications, and technical characteristics differ significantly. Understanding these differences is essential for making the right selection in any industrial project. This article analyzes

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Understanding Tapered Pipe Threads: A Comprehensive Guide

Introduction Ensuring a leak-free connection for gases or liquids is critical in industrial applications. To achieve this, a clear understanding of tapered pipe threads is essential. This article explores tapered pipe threads, their standards, differences, and the importance of proper sealing techniques. Tapered vs. Parallel Threads Pipe threads are categorized into two main types: tapered

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Selecting Magnetic Level Gauges for Metallurgical and Power Industries

Liquid level measurement in harsh industrial environments, such as the metallurgical and power industries, presents unique challenges due to extreme temperatures, high pressures, and corrosive media. Magnetic flap (magnetic level) gauges have become an industry-standard solution, providing reliable and accurate measurements. This article provides guidance on selecting suitable magnetic level gauges, tailored specifically for metallurgical

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