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Selection of Rotameters: A Detailed Guide

Rotameters, as flow measurement instruments, are essential for various applications where on-site flow indication or remote alarm and measurement are required. This article outlines the selection criteria for different types of rotameters, detailing the considerations to ensure optimal performance and reliability. 1. General Guidelines for Selecting Rotameters When choosing a rotameter for applications involving small […]

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Why Sealing Manual Valves on Pneumatic Actuator Air Lines Is Impractical

1. Background and Standard Requirement In the petrochemical industry, design standards directly affect operational safety and reliability.According to SH/T 3005-2016 “Specification for Selection and Design of Petrochemical Automation Instruments”, clause 10.3.6.8 states: “A manual valve shall be installed in the air line of a pneumatic actuator. By operating this manual valve on site, the actuator

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Technical Specification: Standard Venturi Flowmeter Diameter Requirements

1. Principle of Venturi Flow Measurement The Venturi flowmeter operates on the Venturi effect, a fluid dynamics phenomenon described by the Bernoulli equation.When a fluid passes through the constricted throat section of a Venturi tube, its velocity increases while the static pressure decreases, maintaining energy conservation. 2. Structure of Venturi Flowmeters A standard Venturi tube

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Causes and Troubleshooting Procedures for Boiler Drum Differential Pressure Transmitter Deviations

Abstract The differential pressure (DP) transmitter for boiler drum level measurement is a critical instrument for ensuring safe and stable boiler operation. Deviations between actual water level and transmitter readings may lead to serious risks such as boiler dry-out, overfilling, or even turbine water hammer.This document summarizes five major categories of deviation causes, provides a

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Documentation Requirements and Drafting Guidelines for P&ID (Piping and Instrumentation Diagram)

1. Information Required for P&ID Design Before preparing a P&ID, a wide range of reference documents and data must be collected. These are essential for ensuring accuracy and consistency during the design phase: Process Flow Diagram (PFD) A P&ID is developed based on the approved and detailed PFD. The PFD must be reviewed and approved

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Can SIS Operator Stations and Engineering Stations Be Shared?

1. Introduction In Safety Instrumented Systems (SIS), two critical Human-Machine Interfaces (HMI) are involved: Engineering Station (ES): Used for configuration, programming, diagnostics, and maintenance. Operator Station (OS): Used for monitoring, process operation, and alarm handling. A common industry question is whether these two stations can be shared to reduce cost and simplify system architecture. This

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Advanced Regulatory Control (ARC) vs. Advanced Process Control (APC)

Introduction Proportional–Integral–Derivative (PID) control has been the cornerstone of industrial automation for decades. While PID works reliably in single-variable systems with strong causal relationships, it faces significant limitations in multivariable and constrained processes. To address these challenges, two approaches have emerged: Advanced Regulatory Control (ARC) and Advanced Process Control (APC). This article compares ARC and

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When Do We Need Advanced Process Control (APC)?

In industrial process automation, not every plant requires advanced control strategies. In many cases, well-tuned PID loops and simple control logic implemented in the DCS are sufficient to achieve stable and efficient operation. However, for more complex processes, relying only on PID optimization can be inadequate, and advanced process control (APC) becomes necessary. 1. Cases

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Mastering Instrumentation Theory: Doubling Efficiency in Fault Diagnosis

In industrial instrumentation, theoretical knowledge is just like a wrench in your toolbox — it may not seem important at first glance, but when troubleshooting, it becomes indispensable. Whether preparing for certification exams or improving practical fieldwork, mastering instrumentation theory helps build a solid foundation. This document highlights several core concepts that often cause confusion

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RS-485 Communication in Industrial Automation: Two-Wire vs. Four-Wire Systems

Introduction In industrial automation, RS-485 communication has become one of the most widely used methods for data exchange between devices. Thanks to its reliability, strong noise immunity, and long-distance capability, it is commonly found in factory automation, building control, and energy monitoring systems. However, RS-485 is not a single wiring method. It can be implemented

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