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Instrument Selection in Chemical Plants: Intrinsically Safe or Explosion-Proof?

1. Introduction In the design and operation of chemical installations, the choice of instrumentation is not only related to production efficiency but also to intrinsic safety. In hazardous areas such as Zone 2, the explosion protection type of field instruments becomes a key decision. This article compares Intrinsically Safe (IS) and Explosion-Proof (Ex-d) instruments from […]

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What is a Surge?Technical Guide for Industrial Instrumentation

1. Definition of Surge A surge (also called a transient overvoltage/overcurrent) refers to a short-duration pulse that appears on power or signal lines. Time scale: From nanoseconds to milliseconds. Amplitude: Peak values often exceed more than twice the steady-state voltage/current. Waveform: Typical waveforms include 1.2/50 μs voltage waves and 8/20 μs current waves. Essentially, a

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Hazards of High-Risk Process Units in Chemical Enterprises

Introduction High-risk process units in the chemical industry refer to facilities that involve highly reactive chemical processes (e.g., nitration, sulfonation, halogenation, strong oxidation, diazotization, and hydrogenation) or operate under extreme conditions such as high temperature (≥300 ℃), high pressure (≥10 MPa), and cryogenic environments (≤−29 ℃).In addition, high-risk storage units are facilities for storing toxic

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Common Types of Industrial Relays and Their Applications

Introduction Relays are essential components in modern industrial automation and power systems. They act as switching and protection devices, enabling safe and efficient control of electrical circuits. Depending on the application—whether for signal amplification, overload protection, safety shutdown, or high-frequency switching—different types of relays are used. This article provides a structured overview of the most

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Why Do Wear-Resistant Ball Valves Fail Prematurely with Internal and External Leakage? Root Causes Beyond Sealing Issues

1. Introduction Wear-resistant ball valves serve as critical control points in industrial fluid transportation systems. Once failure occurs, even minor issues may cause media leakage, while severe cases can lead to equipment seizure, production downtime, and costly repairs. This document analyzes common failure modes of wear-resistant ball valves, identifies underlying causes, and proposes preventive measures.

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Why Does a Flat Metal Diaphragm in a Transmitter Exhibit Linear Characteristics?

1. Introduction In pressure and differential pressure transmitters such as the 1151 series, the measuring diaphragm is made of a flat metal sheet. At first glance, the pressure–displacement relationship of a flat diaphragm should be non-linear. However, under specific design and installation conditions, the diaphragm behaves in a nearly linear manner, which is essential for

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Selection of Rotameters: A Detailed Guide

Rotameters, as flow measurement instruments, are essential for various applications where on-site flow indication or remote alarm and measurement are required. This article outlines the selection criteria for different types of rotameters, detailing the considerations to ensure optimal performance and reliability. 1. General Guidelines for Selecting Rotameters When choosing a rotameter for applications involving small

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Why Sealing Manual Valves on Pneumatic Actuator Air Lines Is Impractical

1. Background and Standard Requirement In the petrochemical industry, design standards directly affect operational safety and reliability.According to SH/T 3005-2016 “Specification for Selection and Design of Petrochemical Automation Instruments”, clause 10.3.6.8 states: “A manual valve shall be installed in the air line of a pneumatic actuator. By operating this manual valve on site, the actuator

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Technical Specification: Standard Venturi Flowmeter Diameter Requirements

1. Principle of Venturi Flow Measurement The Venturi flowmeter operates on the Venturi effect, a fluid dynamics phenomenon described by the Bernoulli equation.When a fluid passes through the constricted throat section of a Venturi tube, its velocity increases while the static pressure decreases, maintaining energy conservation. 2. Structure of Venturi Flowmeters A standard Venturi tube

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Causes and Troubleshooting Procedures for Boiler Drum Differential Pressure Transmitter Deviations

Abstract The differential pressure (DP) transmitter for boiler drum level measurement is a critical instrument for ensuring safe and stable boiler operation. Deviations between actual water level and transmitter readings may lead to serious risks such as boiler dry-out, overfilling, or even turbine water hammer.This document summarizes five major categories of deviation causes, provides a

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