Surge Protective Devices vs. Lightning Terminals: How "Voltage Clamping" and "Grounding" Work Together in Lightning Protection Systems - Just Measure it

Surge Protective Devices vs. Lightning Terminals: How “Voltage Clamping” and “Grounding” Work Together in Lightning Protection Systems

1. Fundamental Differences

1.1 Function and Role

CategorySurge Protective Device (SPD)Lightning Terminal
Core FunctionLimits transient overvoltages (such as lightning surges or switching transients) on power or signal lines.Ensures reliable electrical connection between lightning arrestors and grounding system to discharge lightning current safely.
TargetDirectly protects electronic equipment or control systems from voltage spikes.Acts as the grounding hub in a lightning protection system, facilitating low-impedance current flow into the earth.
Performance RequirementsFast response (nanosecond scale), high energy dissipation capacity.Low contact resistance, high conductivity (typically copper), mechanical strength, long-term stability.

1.2 Structure and Composition

  • Surge Protective Device (SPD):

    • Modular & Complex Design: Includes voltage-sensing elements (e.g., MOVs), discharge paths, thermal disconnects, and status indicators.

    • Form Factor: Power SPDs are often rail-mounted modules; signal SPDs may appear as network, coaxial, or telecom adapters.

    • Installation: Connected in parallel (or occasionally in series) close to the protected device.

  • Lightning Terminal:

    • Simple Mechanical Connectors: Typically copper busbars, bolts, weld terminals; surface-treated (e.g., tin/zinc-plated) for corrosion resistance.

    • Form Factor: Found at connection points between down conductors and grounding electrodes, or between equipment chassis and grounding busbars.

    • Installation: Installed using welding, bolting, or exothermic bonding, following mechanical and electrical continuity requirements.

1.3 Application Scenarios

DeviceApplication ScenarioInstallation Point
SPDProtecting electronics (PLCs, servers, surveillance cameras), power systems (distribution panels, UPS), signal systems (network, video, antenna).Close to protected equipment, typically inside distribution boards or near network interfaces.
Lightning TerminalKey connection points in the grounding system—lightning rods to down conductors, down conductors to ground electrodes, equipment chassis to main grounding grid.On building exteriors, grounding rooms, control cabinets. Must comply with building lightning protection codes.

2. Internal Relationship and Cooperation

2.1 Synergistic Roles in Lightning Protection Systems

  • SPD = Precision Protection: Designed to clamp and dissipate transient overvoltages induced by indirect lightning or switching operations.

  • Lightning Terminal = Grounding Channel: Ensures that lightning current captured by external lightning rods travels safely into the earth via low-impedance paths.

Note: Poor contact or corrosion at the lightning terminal can increase grounding resistance, which in turn may compromise the SPD’s performance—even if the SPD itself is functioning correctly. Likewise, failure of SPD components may cause leakage currents that accelerate corrosion at terminal connections.

2.2 Grounding Requirements and Standards

  • SPD Grounding:

    • Must be connected to a dedicated ground point with low impedance.

    • Grounding resistance typically ≤ 4Ω (per manufacturer specifications).

    • Ground wire must be as short and straight as possible to minimize inductance.

  • Lightning Terminal Grounding:

    • Forms part of the entire grounding grid.

    • Ideal contact resistance is near zero.

    • Materials (e.g., copper, galvanized steel) and connections must meet standards such as GB 50057 and GB/T 21431.

2.3 Interdependent Failure Risks

ConditionResulting Risk
Terminal corrosion or loose connectionIncreases resistance, reduces SPD discharge efficiency, may lead to equipment failure.
SPD aging (e.g., degraded MOVs)Causes leakage currents that intensify terminal corrosion, forming a feedback loop.

3. Practical Application Recommendations

3.1 For Surge Protective Devices

  • Select models based on:

    • System type (AC/DC, signal, coaxial)

    • Nominal operating voltage

    • Protection level (UP)

    • Discharge capacity (In, Imax)

  • Perform periodic tests to check leakage current, clamping voltage, and status indicators.

3.2 For Lightning Terminals

  • During installation:

    • Ensure tight, torque-specified connections.

    • Apply anti-corrosion treatments (e.g., conductive paste, plating).

  • Periodically inspect for signs of rust, loosening, or mechanical degradation.

  • Replace or re-weld if necessary.

3.3 For System Designers

  • Consider both SPD and terminals as integral parts of a holistic lightning protection strategy.

  • Design according to the lightning protection class of the structure (Class I/II/III).

  • Coordinate the entire chain: lightning capture → down conduction → grounding → voltage clamping.

4. Summary Comparison Table

AspectSurge Protective Device (SPD)Lightning Terminal
FunctionVoltage clamping & surge energy dissipationEnsures safe lightning current grounding
Response TimeNanosecond scaleNo active response (passive conductor)
ConstructionActive components (MOVs, gas tubes, TVS diodes)Passive copper/aluminum connectors
Typical FormModular units, coaxial/network typesCopper bars, bolts, grounding lugs
Risk of FailureAging, leakage, overcurrentRust, loose connection, increased impedance
MaintenanceReplace aged unitsInspect & tighten regularly
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