A radar Level Meter is a commonly used instrument to measure the level of material in a capsule filling machine. A capsule-filling machine is a widely used device in the pharmaceutical industry for filling drugs into capsules. During the capsule filling process, accurate measurement of the material level is essential to ensure production quality. Radar level meters are able to monitor and control the material level during the filling process in real-time, thus improving production efficiency and product quality.
The characteristics of the radar level meter make it have certain advantages in the application of capsule filling machine, first of all, non-contact measurement: the radar level meter adopts microwave technology to realize the measurement, and do not need to be in direct contact with the material, to avoid the traditional measuring instruments are easily affected by the nature of the material and environmental conditions.
This can ensure the accuracy and stability of the measurement results. Secondly, high-precision measurement: radar material level meter can realize high-precision material level measurement, usually the accuracy can reach millimeter level, suitable for capsule filling process of fine control.
According to the production needs, real-time monitoring of material level and automatic adjustment to ensure the accuracy and consistency of the filling volume.
The following two actual measurement cases illustrate the advantages and applications of radar level meters in the capsule filling machine: Case 1: In a pharmaceutical company’s capsule production line, the use of radar level meters to measure the level of drugs in the filling machine.
Due to the complexity of the composition of the drug and is susceptibility to environmental factors such as humidity and temperature, the traditional level measurement method is difficult to ensure the accuracy of the measurement.
By using radar level meters, staff can monitor the level in the filling machine in real time and make adjustments according to the actual situation to ensure the accuracy and consistency of capsule filling.
Case 2: In another pharmaceutical company’s production line, the problem of inconsistent capsule filling often occurs. After analyzing the problem, it was found that the problem was partly caused by inaccurate material level measurement.
To solve this problem, they introduced radar level meters for level monitoring and control.
The radar level meter accurately measured the material level in the filling machine and automatically adjusted the filling speed and capacity through an intelligent control system to correct the problem of inconsistent filling volume.
After several tests, this problem was solved, and the productivity and product quality of the filling machine was significantly improved. In summary, the application of a radar material level meter in a capsule filling machine has the characteristics of non-contact measurement, high precision measurement, and so on.
Through real-time monitoring and control of material level, it can improve production efficiency and product quality and reduce waste.